Custom Lathe Cut Parts
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Assortment of custom lathe cut parts
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Archer Advanced Rubber Components is a premier manufacturer of precision lathe cut seals and gaskets. We custom manufacture these products in a diverse combination of polymers, sizes, and colors. Most polymers that we use have hardness that ranges from 40 to 90 Shore A durometer. Additionally, we can also custom formulate a material to optimize your exact application. Parts are lathe-cut from ASTM/SAE/ZZR-765 compounds, SAE J1603 materials, FDA white list ingredients, and other specialty grade materials.
We specialize in producing cylindrical rubber tubes with precision ground surface finishes. Initially, the tubing is vulcanized in a high-pressure autoclave, which uses a precision mandrel to form the inside diameter. Once the tube is cured, the product is ground on specialized lathe-type grinding machines. This operation finalizes the outside diameter (OD) or wall thickness to the proper specification. The desired cut thickness is achieved by using a specialized carbide cutting tool on computer controlled automatic cutting machines.
Through CNC and CAD programming capabilities, Archer Advanced Rubber Components meets your prototype to high volume production requirements efficiently. Our normal turnaround is 4 weeks. If required, emergency or rush services are also available. Belts, coupling gaskets, garden sprayers, and parts used in fuel containment systems are some typical products we manufacture. |
Precision Coated lathe cut seals
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Precision lathe cuts
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Printed lathe cut seals and gaskets
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Precision pinstriped lathe cut seals and gaskets
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Specifications
| Turning Processes |
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Cutting Grinding Curing |
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| Part Diameter |
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0.050" to 30" 1.27 mm to 762 mm |
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| Lead Times Available |
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Max 4 weeks Quoted on job by job basis Rush Services Available |
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| Tolerances |
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0.0001" |
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| Hardness |
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40 to 90 Shore A durometer |
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| Intended Applications |
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Belts Brake Caliper Seals Coupling Gaskets Electrical Insulators |
Element Sealing Gaskets Fuel Containment Systems Garden Sprayers | |
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| Equipment Capabilities |
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CNC Control Capabilities CAM Programming Services |
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| Lathe Cut Process Advantages |
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Close Tolerance Products
Virtually Unlimited OD / ID / CUT Combinations
No Expensive Molds - Very Low Tooling Costs
Size Flexibility |
Economical High Volume Capability
High Material Yields
Design Changes Easily Made
Maximum Cost - Performance Benefits | |
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Capabilities
| Materials (Non Metals) |
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Buna-N Butyl EPDM FKM Natural Rubber NBR Neoprene |
Nitrile Polyisoprene SBR Silicone Sponge Viton | |
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| Specialty Grade Materials |
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FDA White list ingredients ASTM/SAE/ZZR-765 Compounds SAE J1603 Materials
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NSF 61 USP Class VI | |
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| Material Form |
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Solid Sponge |
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| Secondary Services Offered |
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Consulting Laminating Packaging Perforating |
Printing
Slitting | |
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| Production Run |
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Prototyping to High Volume Any Large, Small, or Miniature Part |
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| Value Added Services |
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Design Custom Compounding and Colors |
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| Design Considerations |
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Type of Fluid the Product will Encounter
System Pressure Requirements
Design Temperature Requirements
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Duration at Design Temperature
Product Design Life | |
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| Design Factors |
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Static or Dynamic Sealing Requirements
Gland Dimensions
Installation Requirements (Manual or Automated Assembly)
Direction of Pressure (Internal or External)
Compression (Squeeze) Requirements
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Volume / Void Ratio
Sealing Gap Clearance
Tolerance Stack-Up
Closure Force Requirements | |
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Additional Information
| Industry Focus |
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Agricultural Appliances Automotive Aftermarket Chemical Dental Fluid Handling Food Lawn & Garden Marine Medical
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Military Fuel Containment Electrical/Electronics Communication Furniture Heating/Air Conditioning Industrial Plumbing Valves/Regulators | |
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| Industry Standards |
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ANSI ASTM DOT FDA ISO 9001
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Mil-Spec RMA (Rubber Manufacturers Association) RoHS Compliant SAE | |
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| File Formats |
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AutoCAD (DWG,DWZ) BMP DXF GIF IGES Inventor (IDW, IPT) JPG or JPEG |
PDF Pro-E or Pro/Engineer (DRW,PRT,XPR) SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP TIFF | |
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| Efficiency |
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Six Sigma Certification
- Two Black Belt Certified Employees on Staff
Lean Manufacturing Practices Followed |
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