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Design and Manufacture of Custom Sealing Precision Gasket for Plastic Injection Mold Tooling

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Custom Sealing Precision Gasket for
Injection Mold Tooling
A plastic injection molding company had an issue with parallelism caused by an old molding process that involved old tooling, leading to problems with sealing capabilities on parts they were manufacturing. To replace the tooling would have cost the company well into 6 figures, so our engineers instead custom designed a better sealing solution. The Archer Advanced Rubber engineering team designed a precision gasket utilizing custom compounding of materials, and re-designed the dimensional tolerance, which compensated for the aged tool while at the same time providing an excellent sealing surface for their parts. This not only saved our customer money, but improved their process significantly and created a better product for our customer to offer to the end user.

Project Highlights



Product Description
This sealing solution was engineered to solve a parallelism issue within an injection mold tool.

Capabilities Applied/Processes
Engineering & Design
  • Design of Precision Gasket w/ a Custom Compound Material
  • Re-Design of Dimensional Tolerance
Lathe Turning

Overall Part Dimensions Material Thickness: .125"

Tightest Tolerances
±.010

Material Used
Low Swell Nitrile /BUNA/NBR
  • 60 Durometer

Color
Black

In process testing performed
100% Inspection

Industry for Use
Injection Molding

Packaging
Corrugated Box

Volume
300,000 Annually

Delivery Time
4-6 Weeks After Receipt of Order (ARO)

Delivery Location
Alabama

Standards Met
RMA Class 2

Product Name
Design of Custom Gasket